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Project and Manufacturing Engineer

Silfab Solar
Full-time
On-site
Burlington WA United States
Solar
Company Description

Making a difference in the world by reducing carbon emissions and improving access to clean energy with every module we make.

Our purpose is to make a difference in the world by reducing carbon emissions and improving access to clean energy with every module we make.

At Silfab Solar, the energy of our people is the power behind our success. Our employees actively shape the solar innovations of tomorrow, while adhering to the highest ethical operating standards and promoting a respectful and safe workplace for our diverse workforce.

Our state-of-the art facilities in the US and Canada engineer and design the latest generation of solar products and utilize advanced manufacturing technology to produce high-efficiency PV cells and modules intended to outperform the market. As a profitable and rapidly expanding company in one of the fastest-growing sectors in the renewable energy industry, Silfab provides you with an incredible opportunity to build your career and contribute to a sustainable future. We are committed to investing in our employees, providing a dynamic and supportive environment for learning and professional growth. We offer competitive pay, generous benefits, and opportunities for advancement, but more importantly, we offer you the ability to make a real difference in the world.

Together we can create a brighter, cleaner future for generations to come.

Job Description

Summary of Position

The Project and Manufacturing Engineer is responsible for supporting machinery quotations, developing, optimizing, and sustaining manufacturing processes for solar panel / PV module production and leading continuous improvement initiatives. Responsibilities also include overseeing projects, supporting new product introductions, and ensuring compliance with standards. The individual also coaches and trains team members and develops SOPs, SWIs, and PFMEA for new production lines.

Essential Duties and Responsibilities:

Develop and maintain processes for stringing, lamination, framing, and final testing.
Support the quotation of machinery or equipment required for the processes.
Identify and implement kaizen projects to improve productivity & efficiency.
Monitor yields, scrap, and OEE; lead root cause analysis and corrective actions
Project Management. Developing timelines, Budgets and Scope of Work for Projects.
Projects and process improvements (Drive cost reduction, throughout improvement, and operator training).
Collaborate with the Operations Team on Program Deliverables
Implement SPC, PFMEA, and control plans; maintain compliance with UL/IEC and ISO standards.
Support Plant Equipment Install / Debug / Launch / Continuous Improvement
Actively participate in meetings with the plants to support and meet the project deliverables.
Support equipment qualification, recipe optimization, and automation improvements.
Process equipment evaluation to implementation
Ensure equipment and systems comply with relevant standards and legislation.
Establishes equipment installation board and review weekly/daily with OEM and contractors.
Develop and lead trial runs at all sites.
Coaching / Mentoring / Training of newer / less experienced team members
Lead the Development of Standard Operating Procedures (SOP) and Standard Work Instructions (SWI)
Lead the development of VSM (Value Stream Map) for Production lines across all sites
Responsible for the PFMEA for New production lines

Qualifications

Required Skills/Abilities:

Familiarity with MES, CAD, and statistical tools.
Familiarity with design standards In US (i.e., NEC, NFPA 70, etc.) and Solid understanding of safety systems design
Experience working with and troubleshooting robotics / controls systems, Control Logix PLCs and plant application controls and automation
Communication: Clear and concise in technical documentation and cross-functional collaboration.
Strong organizational skills and a high level of self-motivation.
Strong logical and methodical reasoning capabilities
Adaptability: Comfortable in a fast-paced, evolving manufacturing environment.
Teamwork: Works effectively with operators, technicians, and cross-functional teams.
Ownership: Takes initiative and drives projects to completion with minimal supervision.
Ability to work overtime and weekends when required.
Familiarity with Variable Frequency Drives and HMIs
Strong analytical and problem-solving skills with the ability to resolve complex issues.
Skilled in Microsoft Office applications and AutoCAD software
Able to effectively work with external machine builders and system integrators for detail design, build and integration of later stages of machine system implementation.

Education and Experience:

B.S. in Mechanical, Manufacturing, Industrial, Electrical or related engineering field.
3+ years in high-volume automated manufacturing; PV or electronics experience preferred.
Strong knowledge of SPC, DOE, Lean/Six Sigma, and structured problem solving.
PV module process experience (stringing, lamination, EL/flash testing) preferred.
Knowledge of UL 61730, IEC 61215, and ISO 9001 systems preferred.
Experience with automation, robotics, and NPI launches preferred.

Additional Information

Compensation and Benefits

$90,000.00 - $105,000.00/yearly
Paid Time Off (vacation, sick, and holiday)
Employee Assistance Program
Medical/Dental/Vision Insurance Plans
Employee Assistance Program
Tuition Reimbursement Program
Employee Recognition Programs
Employee PV Panel Purchase Program